BEG Week 2 Session1 Dimensioning Exercises

BEG – WEEK 2 SESSION 1 Dimensioning

 BEG – WEEK 2 SESSION 1

STUDY MATERIALS

Syllabus

ü  1. Demonstrate the dimensioning and its necessity, methods, and principles,

ü  2. Sheet no.2  Dimensioning of overall sizes, circles, threaded holes, chamfered surfaces, angles, tapered surfaces, holes, equally spaced on P.C.D., countersunk holes, counterbored holes, cylindrical parts, narrow spaces and gaps, radii, curves, and arches.

https://anchor.fm/s.deivanai/episodes/Dimension-e1c1vcs

Dimensioning

Principles of Dimensioning

The following are the basic principles of dimensioning:

1. All dimensional information necessary to define a part clearly and completely shall be shown directly on a drawing.

2. Each feature shall be dimensioned once only on a drawing.

3. Dimensions shall be placed on the view or section that shows clearly, the corresponding features

4. As far as possible, on a drawing, dimensions should be expressed in one unit only, preferably in millimeters, without showing the unit symbol (mm). Unit on the drawing, however, may be shown in a note

5. No more dimensions than are necessary to define a part shall be shown on the drawing. No feature of a part shall be defined by more than one dimension in any one direction

 

https://youtu.be/HNlsbYi_Uvc

 

BEG - Week 1 Session 2 Lines and Material conventions

 Lines and Material conventions

1.  Demonstration of various lines and material conventions

2. Sheet no 1. Draw the conventions of lines and materials

When you are preparing drawings, you will use different types of lines to convey information. Line characteristics, such as widths, breaks in the line, and zigzags, all have definite meanings.

Construction Lines

Usually, the first lines that you will use on a drawing are construction lines. These are the same lines that you used to layout your drafting sheet. They will also be used to layout the rest of your drawing. Line weight for construction lines is not important since they will not appear on your finished drawing. They should be heavy enough to see, but light enough to erase easily. A 4H to 6H pencil with a sharp, conical point should be used. With the exception of light lettering guidelines, all construction lines must be erased or darkened before a drawing is reproduced

.

Centerlines

Centerlines are used to indicate the center of a circle, arc, or any symmetrical object. 

Centerlines are composed of long and short dashes, alternately and evenly spaced, with a long dash at each end. They should extend at least one-fourth in. outside the object. At intersecting points, center lines should be drawn as short dashes. A very short centerline may be drawn as a single dash if there is no possibility of confusing it with other lines. Centerlines may also be used to indicate the travel of a moving center, 

Visible Lines

The visible edge lines of the view are drawn as solid, thick lines. These include not only the outlines of the view but lines defining edges that are visible within the view. 

Hidden Lines

Hidden edge lines are drawn with short dashes and are used to show hidden features of an

object. A hidden line should begin with a dash in contact with the line from which it starts,

except when it is the continuation of an unbroken line. 

To prevent confusion in the interpretation of hidden edge lines, you must apply certain standard techniques in drawing these lines. A hidden edge line that is supposed to join a visible or another hidden line must actually contact the line, ; The incorrect procedure is shown in the lower views.

Extension Lines

Extension lines are used to extend dimensions beyond the outline of a view so that they can be read easily. These thin, unbroken lines are started about one-sixteenth of an inch from the outline of the object and extend about one-eighth of an inch beyond the outermost dimension line. They are drawn parallel to each other and perpendicular to the distance to be shown.  

In unusual cases, extension lines may be drawn at other angles if their meaning is clear. As far as practical, avoid drawing extension lines directly to the outline of an object. When it is necessary for extension lines to cross each other, they should be broken (exceptions to this rule have been adopted since the development of CAD software).

Dimension Lines

A dimension line, terminating at either end in a long, pointed arrowhead, is inserted between each pair of extension lines. Occasionally, when the radius of an arc is to be indicated, there is an arrow at only the end of the line that touches the arc. The other end, without an arrow, terminates at the point used as the center in drawing the arc.

The arrowhead on a dimension or leader line is an important detail of a drawing. If these arrowheads are sloppily drawn and vary in size, the drawing will not look finished and professional.

The size of the arrowhead used on a drawing may vary with the size of the drawing, but all arrowheads on a single drawing should be the same size, except occasionally when space is very restricted. The arrowheads used on Navy drawings are usually solid, or filled in, and are between one eighth and one-fourth of an inch long, with the length about three times the spread. 

With a little practice, you can learn to make good arrowheads freehand,  first define the length of the arrowhead with a short-stroke as shown at A. Then draw the sides of the arrowhead as indicated at B and C. Finally, fill in the area enclosed by the lines, as shown at D.

Leaders

Leaders are used to connecting numbers, references, or notes to the appropriate surfaces or lines on the drawing. From any suitable portion of the reference, note, or number, a short line is drawn parallel to the lettering. From this line, the remainder of the leader is drawn at an angle (dog-leg) to an arrowhead or dot. In this way, the leader will not be confused with other lines of the drawing. If the reference is to a line, the leader is always terminated at this line with an arrowhead,  However, a reference to a surface terminates with a dot within the outline of that surface.

Break Lines

The size of the graphic representation of an object is often reduced (usually for the purpose

of economizing on paper space) by the use of a device called a break. Suppose, for example, you want to make a drawing of a rectangle 1 ft wide by 100 ft long to the scale of 1/12, or 1 in. = 1 ft. If you drew in the full length of the rectangle, you would need a sheet of paper 100 in. length. By using a break, you can reduce the length of the figure to a feasible length, 

 

On the original object, the ratio of width to length is 1:100. You can see that on the drawing the ratio is much larger (roughly about 1:8). However, the break tells you that a considerable amount of the central part of the figure is presumed to be removed. The thick, wavy lines shown in view (A), are used for a short break. A short break is indicated by solid, freehand lines, and is generally used for rectangular sections. For wooden rectangular sections, the breaks are made sharper (serrated appearance) rather than wavy. For long breaks, full, ruled lines with freehand zigzags are used, as shown in view (B),  For wider objects, a long break might have more than one pair of zigzag lines. For drawings made to a large scale, special conventions are used that apply to drawing breaks in such things as metal rods, tubes, or bars. 

Phantom Lines

Phantom lines are used most frequently to indicate an alternate position of a moving part,

The part in one position is drawn in full lines, while in the alternate position it is drawn in phantom lines. Phantom lines are also used to indicate a break when the nature of the object makes the use of the conventional type of break unfeasible. 

Section Lines

Sometimes the technical information conveyed by a drawing can best be shown by a view that represents the object as it would look if part of it were cut away. A view of this kind is called a section. 

The lower view is a section, showing the pipe sleeve as it would look, viewed from one side if it were cut exactly in half vertically. The surface of the imaginary cut is crosshatched with lines called section lines. According to DoD-STD-100C, “section lining shall be composed of uniformly spaced lines at an angle of 45 degrees to the baseline of the section. On adjacent parts, the lines shall be drawn in opposite directions. On a third part, adjacent to two other parts, the section lining shall be drawn at an angle of 30 to 60 degrees.”

The cross-hatching  used on any drawing of parts made of only one material (like machine parts, for example, which are generally made of metal). Cross-hatching is the symbol for metals and may be used for a section drawing of any type of material.

A section which goes all the way through and divides the object into halves, is called a full section. If the section showed the sleeve as it would look if cut vertically into unequal parts, or cut only partway through, it would be a partial section. If the cut followed one vertical line part of the way down and then was offset to a different line, it would be an offset section.

Viewing or Cutting Plane Lines

VIEWING PLANE LINES are used to indicate the plane or planes from which a surface or several surfaces are viewed.

CUTTING PLANE LINES are used to indicate a plane or planes in which a sectional view is taken.

Section views are used to give a clearer view of the interior or hidden feature of an object that normally cannot be clearly observed in conventional outside views. A section view is obtained by cutting away part of an object to show the shape and construction at the cutting plane. Notice the CUTTING PLANE LINE AA in figure 3-38, view A. It shows where the imaginary cut has been made. The arrows point in the direction in which you are to look at the sectional view.

Note that hidden lines behind the plane of projection are omitted in the sectional view. These lines are omitted by general custom, the custom is based on the fact that the elimination of hidden lines is the basic reason for making a sectional view. However, lines that would be visible behind the plane projection must be included in the section view.

Cutting plane lines, together with arrows and letters, make up the cutting plane indications. The arrows at the end of the cutting plane lines are used to indicate the direction in which the sections are viewed. The cutting plane may be a single continuous plane, or it may be offset if the detail can be shown to a better advantage. 

All cutting plane indications should be identified by the use of reference letters placed at the point of the arrowheads. Where a change in direction of the cutting plane is not clear, reference letters may also be placed at each change of direction. Where more than one sectional view appears on a drawing, the cutting plane indications should be lettered alphabetically.

The letters that are part of the cutting plane indication should always appear as part of the title; for example, SECTION A-A, SECTION B-B, If the single alphabet is exhausted, multiples of letters may be used. The word SECTION may be abbreviated if desired. Place the title directly under the section drawing.

Basic Enginnering Graphics

 

What is Engineering Drawing?

In engineering drawing, engineering-related objects like buildings, walls, electrical fittings, pipes, machines, etc. are represented with specifications like size, shape, materials, etc. Several engineering drawing software with more accuracy is available. But, drawing on paper is still being used in some areas and for small machine elements.

Importance of Engineering Drawing

Drawing plays a vital role in engineering works. The drawing requires no language anyone can read it. The drawing improves the imagination and new inventions can be developed. The estimate for the product can be done using the details provided in the drawing. The part can be analyzed completely before manufacturing by using drawing. So, every engineering department especially mechanical engineering requires drawing to manufacture a product.

Instruments Used in Engineering Drawing

The instruments used in engineering drawing are:

1. Drawing sheet
2. Drawing board
3. Mini drafter
4. T square
5. Compass
6. Divider
7. Set squares
8. Clinograph
9. Protractor
10. French curves
11. Templates
12. Pencils
13. Eraser  

Drawing Sheet

A drawing sheet is a white paper on which an object is drawn which is available in various sizes. The sheet used for engineering should be of good quality. It should be white in color with uniform thickness with must resist the easy tearing of paper. The surface of a sheet must be smooth. Various sizes of drawing sheets recommended by Indian standards are listed below.

Drawing Sheet Type Dimensions (Length X Width) (mm)

A0                                     841 X 1189

A1                                     594 X 841

A2                                     420 X 594

A3                                     297 X 420

A4                                     210 X 297

A5                                     148 X 210

Drawing Board

The drawing board is generally made of softwood and it is in a rectangular shape. It is used to support drawing sheets, so, the size of the board is made according to the size of the drawing sheet. The wood portions are joined by tongue and grove-type joints to prevent cracks. At the edge of the board, the straight ebony edge is provided for the T-square usage. Different types of drawing boards and their sizes according to IS classification are listed below.

Type of Drawing Board	Length X Width X Thickness (mm)
D0	1500 X 1000 X 25
D1	1000 X 700 X 25
D2	700 X 500 X 15
D3	500 X 350 X 15

Mini Drafter

A mini drafter is an instrument that can be used for multiple functions in the drawing. It contains two arms that are adjustable to the required angle and at the end of the lower arm, a scale set is attached. The scale set contains two scales connected perpendicular to each which cannot be separated. This instrument is fixed to the drawing board at one edge with the help of a screw provided for the drafter. The mini drafter is used for drawing horizontal lines, vertical lines, inclined lines, angles, parallel lines, perpendicular lines, etc.

T-Square

T square is used to draw horizontal and vertical lines on the drawing sheet. It is made of wood or plastic and in a T shape. The vertical part of T is called a blade and the horizontal part of T is called a head. The edge of the head is uniform level and attached to the edge of the board. The working edge is used to draw lines anywhere on the sheet by moving the instrument from top to bottom.

Compass

Compass is used to draw an arc or circle with known dimensions on engineering drawing. It is generally made of steel and consists of two legs. One leg contains a needle at the bottom and another leg contains a ring in which a pencil is placed. The needle tip is placed at the respected point and the pencil tip is adjusted to the height at least 1mm just above the tip of the needle. The gap is nothing but the paper thickness.

Divider

The divider looks like a compass, but the difference is the two legs of the divider are provided with needles. This is used to divide a line or curve into equal parts. It is also used to check the measurements.

Set Squares

Set squares are used to draw lines with an angle between them. In most of the structures, 30, 45, 60, and 90-degree lines are most common. So, set squares make the work easier for this type of drawing. Generally, set squares are of two types. One is a 45 degrees set square and another one is called a 30 – 60 degree set square. Both are required in the drawing. 45 set square has a side of 25 cm while 30-60 set square has 25 cm length on one side.

Clinograph

Clinograph is an instrument used to draw parallel lines to the inclined lines. It contains one adjustable wing or strip which can be adjusted to the required angle. So, it can be termed an adjustable set square.

Protractor

A protractor is used to draw and measure the angles of lines in the drawing. It is transparent and made of plastic. It is in the shape of a semi-circle, and the edge of the semi-circle part consists of reading with one-degree accuracy. The bottom line joins the 0o to the 180o. The center of this bottom line is marked as “O” or “C” from which the angles are measured.

French Curves

French curves are made of plastic and they are in irregular shapes. Sometimes the drawing requires irregular curves or shapes or arcs which cannot be drawn using a compass. In that case, French curves are suitable. Generally, French curves are more suitable for small curves, and for long curves, splines are used.

Drawing Templates

Templates are nothing but plastic or wooden boards that contains spaces of several shapes or letters. Non-dimensional shapes or variety of font letters are drawn by using templates which makes drawing easier and perfect.

Pencils

A pencil is used to draw on the paper. Any type of pencil is not suitable for drawing. There are some limitations, the drawing appearance should be very neat and understandable. Every line of the drawing should indicate its importance. It depends upon the hardness of the pencil. Based on the hardness quality pencils are classified into 18 grades and they are

Grade of Pencil	Hardness of Pencil
9H	Hardest
6H, 5H, 4H	Extremely Hard
3H	Very hard
2H	Hard
H	Moderately hard
F	Firm
HB	Medium-hard
B	Moderately soft and black
2B	Soft and black
3B	Very soft and black
4B, 5B, 6B	Very soft and very black
7B	Softest

Out of the above 18 grades of pencils, the following grades are used in engineering drawings.

Grade of Pencil	Used to Draw
3H	Construction lines
2H	Dimension lines, centerlines, sectional lines, hidden lines
H	Object lines, lettering
HB	Dimensioning, boundary lines

Eraser

Eraser is used to remove the lines or spots drawn by mistake or with wrong measurements. The eraser used should be of good quality and soft. It should not damage the paper while erasing.

Paper Holders

When the drawing sheet is placed on the board it may not be in a fixed position. To fix the drawing sheet to the board paper holders are used. Generally used paper holders are thumb pins, spring clips, stick tapes, etc. Care should be taken while removing the clips or tapes otherwise the sheet may tore.

Setting up the mini drafter and drawing sheet.